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Aug 02, 2009  I've got a 2000 323i that I acquired a couple of weeks ago. After looking in the expansion tank and not being able to see any coolant, I added water and BMW anti-freeze. Now, after reading some about expansion tanks, I realize that I shouldn't have filled it all the way to the brim.

Download2000 BMW 323i Coolant Expansion Tank Installation – Instructions 1. Removing the Existing Tank a. Let the engine and radiator cool down completely. Open the hood and support it in a raised position. b. Pull the electrical wiring harness from the back side of the air filter housing on top of the engine. Unsnap the two connectors on the intake hose on the back side of the air box. Remove the two retaining bolts on the driver’s side of the housing with a socket and ratchet. Lift the housing up and remove it from the engine bay. c. Remove the retaining screws on the engine cover on the underside of the car with a Phillips screwdriver. Rotate the cover downwards so that you can access the underside of the radiator and expansion tank. 2. Expansion Tank Installation a. Insert the tab in the bottom of the expansion tank into the slot in the mounting plate near the bottom of the radiator. Tilt the top of the tank towards the radiator. Push the heater hose onto its fitting on the tank and push the locking clip inward. b. Push in on the locking clip on the bottom of the tank. Insert the coolant temperature sensor into the hole in the bottom of the tank and twist it in a clockwise direction.